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Production Flow


Description
This is a training course to carry on with the continuous improvement program, to enhance the teamwork, improve the productivity, and reduce the lead time and waste in all production processes.
The training course covers the Total Flow Management program, with special focus on the Production flow. The course starts with the introduction of the Push and Pull flow and continuous with the Production flow. The Production flow is broken down into five elements: (i) Line and Layout Design, (ii) Border of Line, (iii) Standard Work, (iv) Single Minute Exchange of Die - SMED, and (v) Low-Cost Automation.
Content
  • INTRODUCTION FILES
  • Course Specifications
  • Glossary\ Vocabulary
  • Pre-Training Self-Assessment
  • Icebreaker: Introduction & Expectations
  • Unit 1: Introduction – Pull and Flow
  • Description of the Unit 1: Introduction – Pull and Flow
  • Introduction to Push & Pull Flow
  • Recommendation of a Book: Creating Level Pull
  • Activity: Penny Game
  • Assessment: Introduction – Pull and Flow
  • Unit 2: Production Flow - Line and Layout Design
  • Description of the Unit 2: Production Flow - Line and Layout Design
  • Line & Layout Design
  • Activity: Line and Layout Design
  • Recommendation of a Book: KAIZEN in Logistics & Supply Chains
  • Activity: Plug Game
  • Assessment: Production Flow - Line and Layout Design
  • Unit 3: Production Flow - Border of Line (BoL)
  • Description of the Unit 3: Production Flow - Border of Line
  • Border of Line
  • Short video: Border of Line Optimisation
  • PPT: BoL Case Study - Success Story
  • Assessment: Production Flow - BOL
  • Unit 4: Production Flow - Standard Work
  • Description of the Unit 4: Production Flow - Standard Work
  • Standard Work
  • Activity: Sheet Game
  • Assessment: Production Flow - Standard Work
  • Unit 5: Production Flow - Single Minute Exchange of Die (SMED)
  • Description of the Unit 5: Production Flow - SMED
  • Single Minute Exchange of Die (SMED)
  • PPT: SMED Case Study - Success Story
  • Video: Example of SMED - Formula 1
  • Activity: SMED Game
  • Assessment: Production Flow - SMED
  • Unit 6: Production Flow - Low-Cost Automation (LCA)
  • Description of the Unit 6: Production Flow - Low-Cost Automation
  • Low-cost Automation (LCA)
  • Assessment: Production Flow - LCA
  • CLOSE - EXIT TASKS
  • PPT: Case Studies - Success Stories
  • Activity: Expectations Board Completion
  • Post-Training Self-Assessment
  • Survey/ Feedback
Completion rules
  • You must complete the units "Assessment: Introduction – Pull and Flow, Assessment: Production Flow - Line and Layout Design, Assessment: Production Flow - BOL, Assessment: Production Flow - Standard Work, Assessment: Production Flow - SMED, Assessment: Production Flow - LCA"
  • Leads to a certificate with a duration: Forever
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